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Automatic tray loading robot for tart crusts for confectionery manufacturing lines.

Automatic tray insertion, of course, as well as simultaneous detection of color unevenness, cracks, chips, and molding defects! A robotic system that maximizes production efficiency in confectionery manufacturing lines.

Are you still relying on manual labor for inspecting tart crusts after baking and filling trays? Visual inspections can easily be affected by the experience and concentration of the workers, leading to variations in quality and missed defects. Additionally, the worsening labor shortage makes it difficult to secure stable personnel, and many confectionery production sites face the challenge of not being able to increase production volume even if they want to due to the inability to raise line speed. To address these on-site challenges, Nikkō has developed an automatic tray loading robot. It ensures the automation and stable operation of the inspection and filling processes by accurately filling trays with the baked tart crusts that flow continuously from the oven while inspecting them. 【Features】 - Two robots accurately fill the pockets of dedicated trays with tart crusts flowing from the oven. - Image measurement simultaneously inspects not only the product's position information but also color unevenness, cracks, chips, and molding defects. - Since the desired processing capacity of users could not be met with the current robot's capabilities, we have innovated the hand design to enhance its performance.

  • Other industrial robots
  • Other food machinery
  • Inserting robot

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3D vision component loading robot "Bulk Picking System"

A chance to automate processes that were previously given up on.

This is a practical parts insertion robot using 3D measurement. 【Features】 1. Compatible with various robots and vision systems We propose the optimal solution from a variety of robots and vision systems to meet your diverse environments and needs. 2. Selection of optimal payload and hand Through simulations in a robot testing facility and extensive knowledge, we select the optimal payload and hand. 3. Reliable gripping even in deep boxes With 3D measurement, we accurately capture the position and orientation of the workpiece, allowing for a smooth approach and grip without hitting the walls of the box. 4. Reusable existing robot systems We can flexibly respond to requests such as "I want to reuse existing robots" according to your budget. 5. Proven track record in the automotive industry We have numerous implementation records in automotive and automotive parts manufacturing sites, allowing us to make specific proposals based on case studies. *For more details, please refer to the PDF materials or feel free to contact us. We are currently holding a web exhibition. Please view it from the URL below.

  • Transport and handling robots
  • Articulated Robot
  • Other industrial robots
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Automatic Tray Insertion Robot for Bakery Tart Crusts

Automating the inspection and filling process of tart crusts to maximize production efficiency.

In the bakery industry, there is a demand for maintaining the quality of tart dough and improving production efficiency. After baking, tart dough is prone to quality variations and oversights during visual inspection by humans, and labor shortages are also a challenge. Many confectionery production sites face the issue of wanting to increase production volume but being unable to raise line speed. Nikko's automatic tray loading robot ensures the automation and stable operation of the inspection and filling processes by reliably filling trays while inspecting the baked tart dough that flows continuously from the oven. 【Usage Scenarios】 - Tart dough production line - Automation of the inspection process - Alleviation of labor shortages 【Benefits of Implementation】 - Automation of the inspection and filling processes - Stabilization of quality - Improvement of productivity

  • Other industrial robots
  • Other food machinery
  • Inserting robot

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Automatic Tray Insertion Robot for Tart Dough in Food Factories

Simultaneous detection of color unevenness, cracks, chips, and molding defects! Maximizing production efficiency.

In food factories, particularly in the confectionery industry, quality control of tart dough and improving production efficiency are important challenges. When relying on manual labor for post-baking tart dough inspection and tray filling, variations in quality can easily occur due to the experience and concentration of the workers, and the shortage of labor is becoming more serious. There is also the challenge of wanting to increase production volume but being unable to raise line speed. Nikko's automatic tray loading robot ensures stable operation by inspecting the baked tart dough continuously flowing from the oven and reliably filling it into trays, achieving automation of the inspection and filling processes. 【Usage Scenarios】 - Tart dough production line in confectionery factories - Alleviating labor shortages - Stabilizing quality 【Effects of Implementation】 - Automation of inspection and filling processes - Stabilization of quality - Improvement of productivity

  • Other industrial robots
  • Other food machinery
  • Inserting robot

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Automatic tray loading robot for tart crusts for frozen food manufacturers.

Automating the inspection and filling process of tart crusts to achieve cost reduction and quality improvement.

Are frozen food manufacturers facing challenges such as rising labor costs, quality variations, and the occurrence of defective products in the tart crust manufacturing process? Especially as labor shortages become more severe, improving production efficiency is a critical issue. Our automatic tray loading robot ensures the inspection and reliable filling of baked tart crusts that flow continuously from the oven into trays, achieving automation and stable operation of the inspection and filling processes. This contributes to reducing labor costs, stabilizing quality, increasing production volume, and ultimately reducing total costs. 【Usage Scenarios】 - Tart crust manufacturing lines - Inspection and filling processes in frozen food manufacturing - Alleviating labor shortages 【Benefits of Implementation】 - Significant reduction in labor costs - Stabilization of quality - Improvement in productivity - Reduction of defective products

  • Other industrial robots
  • Other food machinery
  • Inserting robot

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Automatic Tray Insertion Robot for Tart Crusts for Confectionery Manufacturers

Detect color unevenness, cracks, and chips to maximize production efficiency.

For confectionery manufacturers, quality control of tart dough and improving production efficiency are important challenges. When tart dough inspection and tray filling are done manually after baking, variations in quality can easily occur due to the experience and concentration of the workers, potentially leading to reduced yield due to oversight. Additionally, there may be challenges in increasing line speed due to labor shortages. Nikko's automatic tray loading robot was developed to address these issues. 【Usage Scenarios】 - Tart dough manufacturing line - Strengthening quality control - Improving production efficiency 【Benefits of Implementation】 - Stabilization of quality - Improvement in yield - Cost reduction through labor savings

  • Other industrial robots
  • Other food machinery
  • Inserting robot

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